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Biochip DC HDPE para sistemas de recirculação em aquicultura
Shanghai Decycle New Materials Co., Ltd. specialises in the manufacture of MBBR media, suitable for applications in municipal and industrial wastewater treatment, as well as recirculating aquaculture systems.
Our MBBR media is manufactured entirely from brand-new polyethylene, featuring uniform and regular cavities and consistent dimensions. With a service life exceeding 15 years and meeting food-grade standards, it does not leach any toxic substances or plastic residues, ensuring there is no secondary contamination of the biological treatment tanks. Whether for wastewater treatment or recirculating aquaculture systems, Decycle can help you obtain MBBR media that delivers outstanding performance, is cost-effective and has a long service life.
Descrição
DC BIOCHIP FOR RAS AND WWTP
Shanghai Decycle New Materials Co., Ltd. specialises in the manufacture of Mídia MBBR, suitable for applications in municipal and industrial wastewater treatment, as well as recirculating aquaculture systems.
Our MBBR media is manufactured entirely from brand-new polyethylene, featuring uniform and regular cavities and consistent dimensions. With a service life exceeding 15 years and meeting food-grade standards, it does not leach any toxic substances or plastic residues, ensuring there is no secondary contamination of the biological treatment tanks. Whether for wastewater treatment or recirculating aquaculture systems, Decycle can help you obtain MBBR media that delivers outstanding performance, is cost-effective and has a long service life.
DC BIOCHIP FOR RAS AND WWTP
O DC BIOCHIP é um biofilme de última geração, projetado para aprimorar os processos biológicos no tratamento de água e efluentes. É utilizado principalmente em Reatores de Biofilme de Leito Móvel (MBBR) e em sistemas de Lodo Ativado de Filme Fixo Integrado (IFAS), reconhecidos por sua eficiência em diversas aplicações de tratamento biológico. O princípio fundamental por trás do funcionamento do BioChip é o fornecimento de uma área de superfície ampla e protegida, onde microrganismos especializados podem se estabelecer e proliferar, formando uma camada biologicamente ativa conhecida como biofilme. Esse biofilme degrada naturalmente os poluentes presentes no efluente.
Uma característica distintiva do design do BioChip é sua "área de superfície ativa protegida". Esta não é apenas uma medida da área de superfície total, mas refere-se especificamente ao sistema de poros internos onde a colonização microbiana é garantida. Este design garante maior estabilidade microbiana e resiliência contra impactos mecânicos e forças de cisalhamento, inerentes aos sistemas MBBR agitados. A proteção robusta da biomassa dentro dos poros do transportador minimiza o desprendimento do biofilme, resultando em um desempenho de tratamento biológico mais consistente e confiável. Isso contrasta com os transportadores convencionais, onde o biofilme pode ser mais suscetível à lavagem, potencialmente levando à instabilidade do processo. A estabilidade inerente conferida por este ambiente protegido se traduz diretamente em riscos operacionais reduzidos e menores requisitos de manutenção, contribuindo para a eficiência e confiabilidade geral do sistema.
Does your project require suitable MBBR media?
Please provide details of your application, inlet and outlet water standards, and tank capacity. For aquaculture clients, please also provide the stocking density, volume of aquaculture water, feeding rate, daily feed intake and protein content. Decycle can recommend the most suitable MBBR media for your project.
Solicitar OrçamentoKey Features of DC BIOCHIP MBBR Media
1. Ultra-High Specific Surface Area
With a specific surface area as high as 5,500 m²/m³, it provides more attachment space for microorganisms, thereby increasing the system’s effective biomass.
2. Formação de Biofilme Estável
The flake-like structure promotes biofilm formation and retention, contributing to long-term, stable system operation.
3. High Mass Transfer Efficiency
Studies and biofilm mass transfer principles indicate that a biofilm thickness of around 0.5 mm is often considered an optimal range for effective oxygen and substrate transfer. At this thickness, oxygen and pollutants can penetrate into the biofilm more efficiently, helping microorganisms maintain high biological activity.
DC BIOCHIP provides excellent attachment surfaces on both sides of the carrier, allowing biofilm to grow within a more controlled and efficient thickness range. This helps oxygen and nutrients reach different biofilm layers, ensuring that microorganisms inside the biofilm remain active.
4. Excelente efeito de fluidificação
The density of DC BIOCHIP before biofilm formation is 0.95±0.02 g/cm³, which is close to the density of water. Under aeration or water flow, the media remains well suspended and fluidized in the reaction tank and does not settle easily. Adequate fluidization enhances contact between the media, wastewater, dissolved oxygen, and microorganisms, thereby improving biological treatment efficiency and ensuring stable system operation.
5. New PE Material
Made from White Virgin PE, it is corrosion- and aging-resistant, making it suitable for long-term use in wastewater treatment and recirculating aquaculture systems.
6. Longa vida útil
With a service life of up to 15 years or more, it reduces replacement frequency and long-term maintenance costs.
7. Flexible Filling Rate
The filling rate ranges from 15% to 65% and can be flexibly designed according to different water qualities, treatment capacities, and project requirements.
8. Suitable for Nitrification and Ammonia-Nitrogen Removal
It provides an optimal attachment environment for nitrifying bacteria, making it suitable for ammonia-nitrogen control in municipal wastewater, industrial wastewater, and RAS aquaculture water.
9. Saves Tank Space
It increases microbial concentration within a limited tank volume, making it suitable for compact wastewater treatment systems and capacity expansion projects at existing wastewater treatment plants.
Especificações técnicas
| Parâmetro | Especificação | Unidade | Observações |
|---|---|---|---|
| Modelo | DC BIOCHIP | - | Geometria padrão da indústria |
| Material | Polietileno de alta densidade (HDPE) | - | Estabilizado por UV, de qualidade alimentar |
| Cor | branco | - | Padrão |
| Shape | Redondo, paraboloide com anel externo protetor | - | Fluxo otimizado e proteção de biofilme |
| Diâmetro (Ø) | 30 | mm | Tamanho nominal |
| Altura (H) | 1.1 | mm | - |
| Área específica da superfície | >5500 m²/m³ | - | - |
| Densidade de mídia individual | 0.95±0.02g/cm³ | g / cm³ | - |
| Temperatura de Operação | 5 - 60 | ° C | Adequado para condições RAS |
| vida de serviço | > 15 | anos | - |
Aplicações típicas incluem:
● Estações de tratamento de águas residuais municipais
● Industrial wastewater treatment
● Tratamento de lixiviados de aterro sanitário
● Wastewater treatment in the oil refining, chemical, and food and beverage industries
● Wastewater treatment for hotels, resorts, and residential communities
● Wastewater treatment for schools, hospitals, and industrial parks
● Upgrades and expansions of existing wastewater treatment plants
● Recirculating aquaculture systems (RAS)
● Biological filters for fish farms
● Aquaculture of salmon, trout, tilapia, and shrimp
● Ammonia-nitrogen removal systems for fish hatcheries
Are you looking for an MBBR MEIDA supplier?
Decycle offers product model recommendations, bespoke manufacturing, packaging options and export services to importers, traders, wastewater treatment design firms and recirculating aquaculture system design firms.
Solicitar OrçamentoPerguntas frequentes
Q: você é uma empresa comercial ou fabricante?
A: Nós somos fábrica.
Q: Quanto tempo é o seu tempo de entrega?
R: Geralmente, leva de 10 a 20 dias se as mercadorias estiverem em estoque. ou são 30-45 dias se a mercadoria não estiver em estoque, é de acordo com a quantidade.
Q: vocês fornecem amostras? é grátis ou extra?
R: Sim, podemos oferecer a amostra gratuitamente, mas o custo de entrega será pago pelo comprador.
Q: Qual é a sua condições de pagamento?
R: T/TL/C.
MBBR MEDIA from Decycle
If you are looking for a reliable MBBR MEDIA manufacturer offering moulding support, customised packaging, and application-focused advice on models and usage quantities, Decycle is ready to assist you.
Please contact us to discuss your application, specific model requirements and quantity needs. We will help you develop a more competitive solution.
